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Vertical · hot chamber

KSV series · 130 to 400 tonnes

Vertical machines for parts that need an insert. The die lies flat and the cavity faces up, so a cable, a hook or a busbar can be placed before the die closes.

Vertical die casting machine schematic

Why vertical exists

On a horizontal machine the die parting line is vertical. Anything placed in the cavity falls out before the die closes. On a vertical machine the parting line is horizontal — the cavity is a bowl facing upwards — so inserts stay where they are put, the die closes over them, and the casting forms around them.

That single geometric difference is the whole commercial case for this series. If the part has no insert, a horizontal machine will usually be faster and cheaper. If it has one, vertical is the only practical answer.

Parts that go on a KSV

  • Brake and clutch cables with moulded-on ends
  • Fish hooks, wire forms and cable assemblies
  • Headset and connector wires encapsulated in the casting
  • Copper busbars and threaded inserts cast into zinc or aluminium

Range

ModelClamping forceAlloysNote
KSV-130130 TZinc, magnesium, aluminiumMost common size for cable and hook work
KSV-160160 TZinc, magnesium, aluminiumLarger platen for multi-cavity dies
KSV-200200 TZinc, magnesium, aluminium—
KSV-250250 TZinc, magnesium, aluminium—
KSV-300300 TZinc, magnesium, aluminium—
KSV-400400 TZinc, magnesium, aluminiumLarge inserts, deep draws

Two injection positions

The standard machine injects at the centre of the fixed die. An upgraded version injects at the die parting line, which gives a shorter, straighter flow path and better filling on awkward geometries. Tell us which one your die needs — it changes the platen and the nozzle arrangement.

KSV-130 reference figures

  • Clamping force1,300 kN
  • Clamping stroke350 mm
  • Ejector force / stroke88 kN / 85 mm
  • Platen size615 × 699 mm
  • Tie-bar spacing405 × 409 mm
  • Tie-bar diameter75 mm
  • Shot position0–80 mm
  • Shot force / stroke108 kN / 150 mm
  • Nozzle stroke / diameter200 mm / 60–65 mm
  • Shot weight2.1–2.5 kg
  • Crucible capacity5 (30) kg
  • Motor15 kW
  • System pressure14 MPa
  • Machine weight5,700 kg

Reference figures for KSV-130. Confirm against the drawing for your order — platen and shot configuration can be adapted.